| The above Schaffner NSG5000 System
Chassis is shown with the Schaffner NSG5003 Burst Generator, the Schaffner
NSG5041 Transient Generator and the Schaffner NSG5005A
High Energy Pulse Generator |
|
EMC Test System for Automotive Electronics
The compact and modular System 5000 offers all the
generators necessary for tests with pulsed interference as well as voltage
variations as called for by ISO and SAE. The established test
specifications for passenger cars together with the new standards for
commercial vehicles published by the ISO, SAE, DIN and other bodies are
fully covered, as are the many company specific standards from larger
vehicle manufacturers. The construction adopted enables trends in the
standards and changing market requirements to be followed consistently
through the introduction of new developments or upgrades to the generator
modules.
This compact mainframe houses the common system components
and accommodates all the standard pulse generators such as the Schaffner
NSG5001, the Schaffner NSG5003 and the Schaffner NSG5005. A high
performance processor controls all the real-time tasks, takes care of
system integrity, assures the monitoring of the EUT path and handles
communication with the Windows-based user interface. Besides the control
unit, the power supply, high voltage unit and control electronics for the
EUT are all housed in a package mounted at the rear of the mainframe. This
modularity provides the flexibility to adapt to changing requirements. The
front of the chassis is available for the insertion of various pulse
generators and for the connection and practical handling of test objects.
Interrupt-free test sequences comprising all types of pulse at one and the
same EUT connector are made possible through the use of a high voltage
pulse bus configuration. An electronic switch to connect and disconnect
the battery supply is incorporated in the NSG 5000.
In its standard configuration, the equipment is rated for
testing objects at up to 30V / 25A dc or 48V / 10A dc. The test rig and
the power sources are protected by built-in, over-current trip switches.
Additional inputs and outputs are located on the rear panel for test
execution control purposes and the monitoring of error signals,
oscilloscope triggers, gate start/stop commands, etc. Larger systems
can be created by installing further generators in an expansion chassis
and these generators are instantly recognized by the software and are
embodied automatically in the system. Overall control is effected via a PC
running under Windows.
Specifications
| Instrument power supply |
100 to 120Vac ±10%, 47-63Hz |
| 220 to 240Vac ±10%, 47-63Hz |
| Dimensions |
19" benchtop housing, can also be rack
mounted; Height 31cm (12.2"), Depth 51cm (20") |
| EUT supply |
From an external source, e.g. battery or NSG
5004A battery simulator 48Vdc, 25A max. continuous Sensor for
voltage correction Program-controlled switching 30A safety cut-out |
| Computer interface |
RS 232C or IEEE 488 |
| Control connections |
EUT failure / Start-Stop / Test end / Trigger for
oscilloscope |
Optional Pulse Generator Specifications
| NSG 5001A Surge Pulse Generator |
| Pulse Amplitude |
10 to 600V in 1V steps |
| Impedance |
2/4/10/50Ω and external
(pulse 1/2) 10/30Ω (pulse 6) |
| Pulse
Rise Time |
1/3µs (pulse 1/2) 60µs (pulse 6) |
| Pulse Duration |
50/200/500/ 1000/2000µs (pulse
1/2) 300µs (pulse 6) |
| Pulse
modes |
Single, continuous, programmed 1
to 99999 |
| Repetition |
0.2
15s |
| Battery supply activation |
Program-controlled,
Voltage-controlled |
| Pulse
Monitor |
1:100, BNC |
| NSG 5003 Burst Pulse Generator |
| Pulse Amplitude |
20
to 800V in 1V steps |
| Impedance |
50Ω |
| Pulse Rise Time |
5ns |
| Pulse
Duration |
100ns
(into 50Ω) |
| Burst frequency |
1
to 100kHz in 0.1kHz steps |
| Pulses Per
Burst |
1
- 200 |
| Burst Repetition |
90ms
to 99.9 seconds in 10ms steps |
| Pulse Modes |
Single,
continuous, programmed 1 to 99999 |
| NSG 5005A High Energy Pulse Generator |
| Pulse
Amplitude |
20 to 200V in 0.5V steps;
Clamping: 20-180V |
| Impedance |
According to resistor fitted |
| Pulse
Rise Time |
0.1
to 10ms |
| Pulse
Duration |
30 - 700ms |
| Pulse
Repetition |
15 to 600s in 0.1s steps |
| Pulse
Modes |
Single, continuous, programmed 1
to 99999 |
| Pulse
Monitor |
1:100, BNC |
| INA 5025,
HardwareImpedance |
0.5 to 10Ω in 0.25Ω
steps |
| NSG 5005B High Energy Pulse Generator |
| Energy
Source |
200mF capacitor charged to 60V |
| Pulse
Amplitude |
20 to 120A, in 1A steps (84A into
0.6Ω reference load) |
| Pulse
Rise Time |
5 - 10ms |
| Pulse Duration |
40/100/150/200/250/300/350/400ms |
| Pulse Repetition |
25 to 600s in 0.1s steps |
| Pulse
Modes |
Single, continuous, programmed 1
to 99999 |
| NSG 504 Surge Pulse Generator |
| |
Pulse
Amplitude |
Impedance |
Rise
Time |
Pulse
Duration |
Repetition |
Polarity |
| Pulse
1 |
20
200 V |
10,
20, 50 Ohms |
1,
3 µs |
2
ms |
0.5
5 s |
- |
| |
150
600 V |
20
Ohms |
1
µs |
1
ms |
0.5
5 s |
- |
| Pulse
1 (24 V) |
150
600 V |
50
Ohms |
3
μs |
1
ms |
0.5
5 s |
- |
| Pulse
1 (50 μs) |
12
220 V |
2,
10, 50 Ohms |
1
μs |
50
us |
0.2
5 s |
- |
| Pulse
2 |
12
220 V |
2,
10, 20, 50 Ohms |
1
μs |
50
us |
0.2
5 s |
+ |
| Pulse
6 |
10
500 V |
30
Ohms |
<
60 μs |
300
us |
0.5
15 s |
- |
| CI
220-A |
20
110 V |
10
Ohms |
1
μs |
2
ms |
0.5
5 s |
|
| CI
220-B |
30
300 V |
4
Ohms |
1
μs |
50
us |
0.2
5 s |
|
| CI 220-C |
20
150 V |
4
Ohms |
1
μs |
50
us |
0.2
5 s |
|
|